March 3-6, 2013

Burn-in & Test Strategies WorkshopTM

 

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BiTS is the world's premier workshop dedicated to providing a forum for the latest information about burn-in and test tooling, and related fields. At BiTS you'll find a comprehensive technical program, exhibits of the latest products and services, and many opportunities to meet, network and explore ideas with other test and burn-in strategies professionals.

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COPYRIGHT NOTICE

The paper(s) in this publication comprise the Proceedings of the 2013 BiTS Workshop. The content reflects the opinion of the authors and their respective companies. They are reproduced here as they were presented at the 2013 BiTS Workshop. This version of the papers may differ from the version that was distributed in hardcopy & softcopy form at the 2013 BiTS Workshop. The inclusion of the papers in this publication does n ot constitute an endorsement by BiTS Workshop, LLC or the workshop’ sponsors. There is NO copyright protection claimed on the presentation content by BiTS Workshop, LLC. (Occasionally a Tutorial and/or TechTalk may be copyrighted by the author). However, each presentation is the work of the authors and their respective companies: as such, it is strongly encouraged that any use reflect proper acknowledgement to the appropriate source. Any questions regarding the use of any materials presented should be directed to the author(s) or their companies. All photographs on this page are copyrighted by BiTS Workshop LLC. The BiTS logo and ‘Burn-in & Test Strategies Workshop are trademarks of BiTS Workshop LLC.  All rights reserved.

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Technical Program

Once again, the BiTS Workshop offered a robust and riveting program featuring 30+ papers presented during 7 podium and one poster session covering a host of test and burn-in related topics from a worldwide representation of authors.

A TechTalk session started the workshop off by Delta Design's Jerry Tustaniwskyj, Ph.D., talking tech about test handlers, addressing a number of challenges related to testing today’s high-performance IC devices such as multi-chip modules, 3-D packages, and lapped silicon with thinned substrates.  With "Thermal and Mechanical Challenges for Test Handlers", he zeroed in on thermal control of the DUT, the need for robust pick-and-place systems, and the importance of vision systems. Additionally, there was a brief discussion on requirements for testing MEMS devices, where in addition to electrical test, physical excitation of the device is required.

BiTS got 'down and dirty' with Jerry Broz, Ph.D. of International Test Solutions, as he shared his strategies for socket cleaning, thereby reducing the cost of test and improving equipment effectiveness in his Tutorial titled, “Package Test is a Dirty Business !!!”. In this broad tutorial, Broz discussed various off-line and on-line socket cleaning practices, including high volume testing challenges and solutions for on-line cleaning to maintain high yield and throughput, reduce socket repairs, and control contactor damage.

Talking Points - Interconnectology   New this year, BiTS Workshop, 3D InCites, and Impress Labs co-promoted an afternoon talkshow "hosted" by the Queen of 3D, Françoise von Trapp. The topic was "Interconnectology: Inspiring a Paradigm Shift". A move to better define the next-generation of IC device manufacturing has led to the emergence of new terminology focused on the interconnect vs. the packaging. As such, Interconnectologists specializing in Interconnectology will try to carve a new space in the industry.

Keynote Speaker Bill McClean of IC Insights addressed "The Dramatic Restructuring of the Integrated Circuit Industry". In IC Insights’ opinion, the “bottom” of the current cycle in the worldwide economy and IC industry was reached in 2012 and 2013 will mark the beginning of the next cyclical upturn—one in which the IC industry CAGR will more than triple to 7.4% in the next 5-year period. 

Fred Taber shared some socket market data with BiTS participants mined from recent Fleck Research research reports.  In addition, John West of VLSI Research discussed Market Trends in the Semiconductor Equipment Industry.

BiTS EXPO 2013
Françoise von Trapp Explores BiTS 2013 EXPO

51 exhibitors, from socketing and related industries, exhibited their products and services during breaks in the technical program. 
Click HERE for the exhibitor list of BiTS EXPO 2013.

 

Participants
BiTS 2013 brought together well over 300 participants, including nearly 250 full conference attendees, and 51 exhibitors from around the world, representing end users and suppliers of sockets, boards, burn-in systems, handlers, packages and other related equipment, materials and services.

BiTS 2013 in the Press

Riding Off Into the Sunset – BiTS 2013 by Ira Feldman - High Technology Business Development

BiTS Takes a Byte out of Test - Chip Scale Review magazine March 2013
 

BiTS 2013 Organizing Committee
Front:  Ila Pal (Ironwood Electronics), Ira Feldman (Feldman Engineering), Owen Prillaman (Tech-Connect Sales), Valts Treibergs (Multitest), Paul Boyce (Advantage Specialist), John Hartstein (Sensata),  Mike Noel (Freescale), Joachim Moerbt (Advantest Europe), Rafiq Hussain (AMD), Fred Taber (BiTS Workshop), CY Lai (Test Tooling Solutions), John Moore (Texas Instruments) , Morton Jensen (Intel)

Not pictured: Marc Knox (IBM)

BiTS 2013 Committee


 

TUTORIAL DAY
Sunday, March 3,  2013

 

TechTalk

Thermal and Mechanical Challenges for Test Handlers

Jerry Tustaniwskyj, Ph.D.

Director of Technology Development
Delta Design, Inc.

Jerry Tustaniwskyj, Ph.D. earned a Bachelor of Science and a Ph.D. in Mechanical Engineering from Wayne State University. He has been the Director of Technology Development at Delta Design, Inc. since 2006. From 1973 through 2006 he held a range of positions from engineering intern to Unisys Fellow, involved with mechanism design, controls, thermal systems, device packaging, at Burroughs/Unisys. His academic experience includes serving as an Assistant Professor of Mechanical Engineering at Wayne State University from 1975 – 1976 and from 1986 to the present as a part time faculty member in Mechanical and Aerospace Engineering (MAE) at the University of California, San Diego. Dr. Tustaniwskyj has 47 issued patents, 3 patent applications pending and 16 technical publications. From 2004 to the present he has served as an evaluator (representing ASME) of university mechanical engineering programs for ABET (Accreditation Board for Engineering and Technology).
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IC devices continue to evolve with higher functionality and lower cost. This higher functionality means that the device circuit density is increased as is the corresponding number of IO’s. The overall size of these devices is decreasing in order to improve performance and be useable in applications with minimal space such as mobile phones or tablets. These devices include multi-chip modules, 3-D packages, lapped silicon with thinned substrates, etc. In order to continue to drive device costs lower, these more complex devices cannot increase test time, resulting in a real push to increase the parallelism of test. Unique new challenges exist for test handlers with these devices during functional test as well as for other test processes such as burn-in or system level test.

This seminar addressed a number of challenges related to testing these devices. These challenges include purely mechanical issues as well thermal. We discuss the need for more robust pick and place processes along with the precision alignment of the device under test (DUT) to the contact pins. The use and advances of vision systems are described. Their benefit is not only in device alignment, but also for process control and diagnostics. We review the material property and thermal expansion issues related to testing at extreme temperatures (tri-temp).

 

A considerable portion of the seminar was dedicated to thermal control of the DUT. Traditional methods need to be modified in order to control device temperature with the new packaging technologies. Discussed were the thermal challenges of designing highly parallel passive systems along with active thermal control for each DUT. Cost versus performance tradeoffs are addressed for both low and high power dissipating devices as well as the pros and cons of air, liquid, phase change, and thermoelectric cooling systems.

 

Included is a brief discussion on requirements for testing MEMS devices, where in addition to electrical test, physical excitation of the device is required.

 

 

 

Tutorial

Package Test is a Dirty Business !!!
Socket Cleaning Strategies to Reduce Cost of Test and Improve Overall Equipment Effectiveness (OEE)

Jerry Broz, Ph.D.

VP World Wide Applications
International Test Solutions

Jerry Broz, Ph.D., has been the Applications Engineering Team Leader and VP of Applications at International Test Solutions since 2003. Dr. Broz is responsible for the ITS branch office teams located in Taiwan, Korea, Japan, China, and Singapore that are focused on optimal on-line cleaning solutions for wafer sort and package test. Previously, Dr. Broz was a Member of Technical Staff with the Worldwide Probe Development Team at Texas Instruments, Inc. He has authored numerous publications and presentations in the areas of wafer level test, package test, and IC packaging. Dr. Broz holds a number of US and International patents as well as several pending patent applications related to wafer sort, package test, and front-end processes. Dr. Broz earned a Ph.D. in Mechanical Engineering from the University of Colorado at Boulder and has over 20 years of experience in various high volume manufacturing and applied research environments. Dr. Broz is the General Chair for IEEE SW Test Workshop and a Sr. Member of the IEEE as well as an IEEE Golden Core member.

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During assembled device testing with new socketing solutions, the connectors are clean and have stable resistance values. With continuous testing, contamination accumulated within the socket and materials are transferred to the contactor. Sources of resistive contamination are numerous and may include oxides, accumulated metals, residues from processing, or debris from the test environment. Over time, these adherent materials will form non-conductive “layers” that dramatically affect the electrical performance of the contactor. Experience has shown that over 70% of device yield fallout and re-screen can be attributed to electrical contact related issues.

To avoid multiple rescreen resulting in increased Cost of Test (COT), sockets have been historically maintained with various off-line cleaning practices combined with frequent pin replacement. Clearly off-line methods reduce throughput and increase tool downtime, so socket makers and pin designers have focused on robust technologies (e.g., tip geometries, platings, alloys, etc.).

In recent years, the major handler suppliers have developed tools with programmable auto clean functionalities capable of regular socket cleaning without substantial downtime. Such improvements in test infrastructure are critical for lowering COT and the recent developments support this trend.

In this broad tutorial, various off-line and on-line socket cleaning practices were surveyed and discussed. High volume testing challenges and solutions for on-line cleaning to maintain high yield and throughput, reduce socket repairs, and control contactor damage were covered. Key information regarding the auto clean functionalities from the major handler suppliers as well as recommendations for implementation will be presented and several case studies are reviewed.

 

 
 

Market Report

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Looking for information about the socket market? General Chairman, Fred Taber updated his annual report on test sockets with the latest data.
"Socket Marketplace Report"
Fred Taber
Taber Consulting
   

BiTS 2013 TECHNICAL PROGRAM - SESSIONS
MORE THAN 25 PAPERS AND POSTERS
The Latest Information on Important Topics in Burn-in & Test of Packaged ICs were Presented
at 7 Podium Sessions and One Poster Session

EQUIPMENT DAY
Monday, March 4, 2013

 

Opening Remarks

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Welcoming remarks from the General Chair, Fred Taber
 

BiTS 2013 Keynote Address

The Dramatic Restructuring of the Integrated Circuit Industry

Bill McClean

President
IC Insights, Inc.

Mr. McClean began his market research career in the integrated circuit industry in 1980 and founded IC Insights in 1997. During his 33 years of tracking the IC industry, Mr. McClean has specialized in market and technology trend forecasting and was responsible for developing the IC industry cycle model. At IC Insights, he serves as managing editor of the company’s market research studies and reports. In addition, he instructs for IC Insights’ seminars and has been a guest speaker at many important annual conferences held worldwide (e.g., SEMI’s ISS and Electronic Materials Conferences, The China Electronics Conference, and The European Microelectronics Summit). Mr. McClean received his Bachelor of Science degree in Marketing and an Associate degree in Aviation from the University of Illinois.
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Throughout 2012, the expectations for global economic growth consistently deteriorated and global GDP expanded by only 2.6%. It should be noted that 2.5% or less worldwide GDP growth is typically considered a global recession. However, IC Insights’ forecast for 2013 worldwide GDP growth is 3.2%, with increasingly better growth expected for the global economy through 2016.

The IC industry is set to emerge from a difficult 5-year period of minimal growth. From 2007-2012, the IC market grew at an average annual rate of 2.0%. In IC Insights’ opinion, the “bottom” of the current cycle in the worldwide economy and IC industry was reached in 2012 and 2013 will mark the beginning of the next cyclical upturn—one in which the IC industry CAGR will more than triple to 7.4% in the next 5-year period.

Overall, semiconductor industry cycles are becoming increasingly tied to the health of the worldwide economy. While poor semiconductor industry growth has occurred during periods of strong worldwide economic growth, primarily due to semiconductor industry overcapacity and the resulting IC price declines, it is rare to have strong semiconductor industry growth without at least a “good” worldwide economy to support it. Thus, over the next five years, annual global semiconductor market growth rates are expected to gain significant momentum and closely mirror the performance of worldwide GDP growth.

 
 

Session 1

 Streamlining Operations
Test operations, generally considered costly yet necessary, add value to device manufacturing when optimized for efficiency. This session offers a variety of approaches that promise high yields, lean manufacturing, maximized performance at minimal costs, and optimized production times. The first paper discusses a method of incorporating multidimensional Monte Carlo analysis simulation with known design parameters to focus manufacturing improvement efforts and maximize alignment performance while minimizing costs. Presented next is a method for redefining test tooling design rules to gain process margin and prevent substrate chipping caused by test handler misalignment. Zero-cost, software based, virtual tool checkers that bring the whole production area towards a manufacturing LEAN direction is then discussed. Wrapping things up is a paper on a screwless socket and dual pin testing concept said to greatly enhance the robustness and efficiency of IC testing.
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"Improving Socket Alignment Performance Using Monte Carlo Analysis Techniques and Manufacturing Controls"
Daniel DelVecchio
Interconnect Devices Incorporated
Dustin Allison
Interconnect Devices Incorporated
 


"Tooling Stack-up Process Margin Improvement "
Mook Koon Wong
Intel Malaysia
Boon Hor Phee
Intel Malaysia
 


"Zero Cost Virtual Tool Checker"
Seong Guan Ooi
Intel Technology Sdn. Bhd.
   


"Enablers for Robust & Online Trouble-shooting for High Parallelism Testing"
Benedict Loh
Infineon Technologies
Kohei Hironaka
NHK Springs
Michelle Ng
TestPro
 

Talking Points

 

Interconnectology: Inspiring a Paradigm Shift

1:30 - 2:30

Host
Françoise von Trapp Queen of 3D
Founder of 3D InCites
 
Special Guests
Scott Jewler
Senior VP
Advanced Nanotechnology Solutions, Inc.
Sitram Arkalgud
Director of 3D Technologies
Invesas Corp.
Chris Scanlan
VP Product Development
Deca Technologies
Ira Feldman
President & CEO
Feldman Engineering Corp.

Françoise von Trapp
View Presentation Audio, Video and Download PDF (Registration Required)

Here is BiTS Workshop’s answer to the panel discussion. Co-produced with 3D InCites and Impress Labs, this special segment is presented in a Letterman/Leno inspired ‘talk show’ format hosted by the Queen of 3D, Françoise von Trapp and features guest appearances by interconnectology experts.

There is a grass-roots initiative to introduce terminology to semiconductor manufacturing that better defines processes used to build the next-generation of IC devices. Rather than ‘advanced packaging’, the emphasis should be placed on the ‘advanced interconnect’ step. Where packaging used to be about protection, electrical connection and thermal management, it is now more about pitch translation, and the terminology should reflect that. Additionally, a specialized skillset has been defined to support these processes that overlap wafer-level and packaging skills. This knowledge base includes materials science, mechanical and electrical engineering. As such, Interconnectologists specializing in Interconnectology will carve a new space in the industry.

For more information on Interconnectology, read the 3D InCites blog post, Introducing Interconnectology: A Call to Arms.

Françoise von Trapp blogs about emerging 3D integration technologies on the online community she established, 3D InCites. Previously Sr. Technology Editor at Chip Scale Review and Managing Editor of Advanced Packaging Magazine, she now hangs her hat at Impress Labs, where she serves as subject matter expert for the agency’s clients in the semiconductor space.

Scott Jewler has 20 years of semiconductor assembly and test experience. Prior to joining ANSI, Scott held senior executive roles at several leading OSATS including Powertech Technology, Inc., STATS ChipPAC and Amkor.

At Invensas, Sitaram Arkalgood is Director of 3D Technologies.

Chris Scanlan joined Deca Technologies, Inc. in November 2009.  A 17-year veteran of the semiconductor industry, his focus is interconnect technology development and product line management. Prior to Deca, he held various VP positions at Amkor Technology in the areas of R&D, product management, and applications engineering.

At Feldman Engineering, Ira Feldman manages and develops unique high technology solutions and business strategies for clients. Prior to establishing his consulting firm, he held executive and management positions at Microfabrica, NanoNexus, Agilent Technologies, and Hewlett Packard.

Scott Jewler       Sitaram Arkalgud Chris Scanlan                               Ira Feldman
 

Poster Session

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Poster Sessions are a great way to multitask during a break, stretch your legs after a long session, and even network through interaction with the poster presenters and other curious attendees. This year’s session offers a variety of relevant topics that augment what you’ll learn sitting in the general sessions.

"CSH Coating for High Temperature"
Ichiro Fujishiro
Yamaichi Electronics
"Top Side Probing on Handler"
Shaul Lupo
Intel Israel
   
“Auto Centering Manual Actuator
One Manual Lid for Different Package Sizes Testing”
Best Poster
Mah Ying Hoe
JF Microtechnology Berhad
Shamal Mundiyath
JF Microtechnology Berhad
 
“Novel Approach Of Enabling Customer Shadow EPROM aka “EXTERNAL-EPROM” In HVM Environment ”
Maroon Maroon
Intel Corporation
Mouller Keren
Intel Corporation
 
 

Session 2

 Test Tooling Made Easy

Whether you’re testing conventional packages like QFNs and BGAs, or emerging 2.5D and 3D packages, you’re only as successful as your test floor equipment. This session’s presenters span the spectrum of tooling issues beginning with a method for 3D package handling through the integration of complex technologies. Next, you’ll learn how to prevent semiconductor test system coolant leakage by implementing a hazardous warning system. Operator error in manual test handlers comes under scrutiny thanks to a failure analysis investigation in QFN packages. Lastly, we take a look at cost saving through homogenous spring pin tip implementation in a high volume manufacturing (HVM) environment.
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"3D Package Handling: A Simple Case of Integrating Complex Technologies"
Zain Abadin
Advantest America, Inc
   
"Innovation Way to Prevent Semiconductor Test Tester Coolant Leakage with Hazardous Warning System"
Yee Wei Tiang
Intel ATM Penang,Malaysia
   
"Die-Cracking Failure Analysis of QFN Packages in Manual Test Handler"
Best Paper
M.P. Divakar, PhD
Stack Design Automation
   
"Cost Saving Through Homogenous Spring Loaded Pin Tip Implementation in High Volume Manufacturing (HVM) Environment "
Chin Siang (David) Chew
Intel Technology
Nithya Nandhan Subramaniam
Intel Technology
Chin Chien Tee
Inerconnect Devices, Inc.

DESIGN DAY
Tuesday, March 5,  2013

 

Session 3

 Award Winning Performance
High performance devices call for high performance test and burn-in solutions and require participation by the entire test ecosystem including contactors, sockets, the DUT board, along with the environment that testing takes place in and the methodology applied. This session provides insight to each step beginning with the development of a statistical model to identify the optimized bandwidth for spring probes. Next up is a look at environmental factors that can readily impact socket performance and thus indirectly test yield. The third presentation verifies test methodology to troubleshoot a device that is having issues in a very high performance test contactor to determine the cause of the issues and affect changes to prevent them from reoccurring. Lastly, we’ll hear about the unique challenges to create an optimized test methodology for 25 to 40 GHz RF amplifiers, mixers, and down converters in LFCSP (QFN) and WLCSP packages, considering connectivity issues between DUT board and sockets.
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"Design of Experiments Using Spring Probe Parameters for Optimized Socket Bandwidth"
Mike Fedde
Ironwood Electronics
Ila Pal
Ironwood Electronics
 

"Socket Performance vs. Environmental Conditions"
Gert Hohenwarter
GateWave Northern, Inc.
   

"Troubleshooting Test Oscillation Problems"
Jeff Sherry
Johnstech International

"Optimization of Package, Socket, and PC board for 25 to 40GHz RF Devices"
Attendee Choice
Carol McCuen
R & D Circuits
Phil Warwick
R & D Circuits
 

 

Session 4

 Bring it to the Board (PCB)
The device under test (DUT) board is sometimes overlooked as a critical element in test-and burn-in strategies. This session brings PCBs into the limelight. The first presentation will cover some of the challenges that various DUT layouts present, demonstrating to semiconductor and ASICS design engineers the importance of considering final test hardware when designing device layouts. Another important consideration, covered in the second presentation, is the importance of performing RF characterization and simulation in-house to accurately measure the materials’ electrical performance.

As a bonus in this session, you’ll get a look at the marketplace for test equipment and test consumables .
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"Building Optimized Test PCB’s Starts at the DUT"
Joe Birtola
CMR Summit Technologies
   
"High Frequency PCB Material Characterization and Simulation"
Ryan Satrom
Multitest
   
 
Market Report  
"Market Trends in Test Equipment and Test Consumables "
John West
VLSI Research
   
 

Session 5

Better By Design

 

The greatest results always begin with a good design. In the world of test and burn-in, the variations are endless. That’s why this session features a broad assortment of design topics and perspectives. Beyond socket design, we’ll learn about designing the right handler for the job. Next is a birds-eye view of a socket’s creation from design concept to final assembly, followed by a specific look at designs and applications for package-on-package (PoP) device testing.
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"A Novel Nested Doll Concept in Universal Kit for Test Handler"
Yee Wei Tiang
Intel ATM Penang, Malaysia
"Anatomy of a Socket"
Best Tutorial
Paul F. Ruo
Aries Electronics, Inc.
"Special Designs and Applications for PoP Device Testing"
Siang Soh
Interconnect Devices, Inc.
Frank Zhou
Interconnect Devices, Inc.
James Spooner
Interconnect Devices, Inc.
Khaled Elmadbouly
Interconnect Devices, Inc.
Jon Diller
Interconnect Devices, Inc.
 

INNOVATIONS DAY
Wednesday, March 6,  2013

 

Session 6

And, at the Wafer Level

8:00 - 10:00

For many in the industry, performing final test at the wafer level is still a novel idea. While providing some much needed solutions, it also comes with its own set of challenges. The four papers in this session look at wafer-level test from a number of different perspectives. The first one discusses the mechanical and electrical differences between wafer-level probe and wafer-level test using spring pins, focusing on requirements for performing final test at the wafer-level. The second presentation provides a comparison between traditional probe test for an RF wafer level chip scale package (WLCSP) and a final test socket solution. TSV issues lead our third author to share technologies that can bridge between 3D stacking and the 3D IC without TSVs. Finally, we’ll gain insight into what some consider the holy grail of burn-in and test – wafer-level burn-in (WLBI). Now that WLBI is possible, it’s important to understand when it’s appropriate to consider WLBI versus other burn-in alternatives.
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"Spring Probes and Probe Cards for Wafer-Level Test"
Jim Brandes
Multitest
   

"A Comparison of Probe Solutions For an RF WLCSP Product"
James Migliaccio
RF Micro Devices
   

"Bridging Between 3D and 3D TSV Stacking Technologies "
Most Inspirational
Belgacem Haba, Ph.D.
Invensas
   

"Wafer-Level Burn-in Decision Factors"
Steve Steps
Aehr Test Systems
   
 

Session 7

 Product and Material Mélange

 

This final session focuses on new products and materials in the test and burn-in market. The first presentation looks at high-temperature burn-in readiness, discussing a burn-in socket solution designed to address cost, design and performance challenges of high temperature burn-in. Next on the agenda is a description of new technologies developed to produce high reliability stamped parts and elastomer contacts for a finer pitch and high performance applications. The final presentation covers a new and innovative ESD control molding compound for encapsulation, developed to reduce the ESD issues in the test process.
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"High Temperature Burn-in (Up to 200 Deg. C): Are We Ready Yet?"
Best Data
Noriyuki Matsuoka
Yamaichi Electronics Co., Ltd.
Kazumi Uratsuji
Yamaichi Electronics Co., Ltd.
Jec Sangalang
Yamaichi Electronics USA
Ryota Takeuchi
NGK Insulators, Ltd.
   
"Development of High Performance Spring Probe Pin and Elastomer Contact by Stamping "
Samuel Pak
IWIN Co. Ltd.
A.J. Park
IWIN Co. Ltd.
 

"ESD Safe Materials for Test Socket and Encapsulation"
Tatsuya Kawasaki
Krefine Co., Ltd.
   
 

Awards / Closing Remarks         View Presentation Audio, Video and Download PDF(Registration Required)

It's been three days packed with learning, exploring and sharing, but now it's time to pack our bags and take what we've learned back to our jobs. But first, there are a few closing remarks and some recognition to the people and papers that have distinguished themselves in one way or another at BiTS 2013. 

Watch the BiTS website for the posting of BiTS 2013 presentations, attendees, Exhibitor directory, photos, and for news about BiTS 2014.


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